China high quality CZPT JMI Type Flexible Diaphragm Disc Coupling High Quality CZPT Couplings

Product Description

JMI Type Disc Diaphragm Coupling(JB/T9147-1999)

♦Description
JM Series Diaphragm Coupling of flexible metal flexible coupling, which relies on the metal diaphragm to transmit torque from the main connection, motivation, has the advantages of elastic damping and no lubrication, no noise, is an ideal product for replacing the gear coupling and coupling current. It can compensate for the axial, radial, and angular deviation caused by the manufacturing error, installation error, bearing deformation, and the change in temperature rise.

The main characteristics of JM Series Diaphragm Coupling:
1. Compensation two-axis misalignment of the ability, and tooth type coupling can be much more than a double angle displacement, radial displacement of the small, flexible, allowing a certain axial, radial, and angular displacement.
2. Obvious damping effect, no noise, no wear, and tear.
3. High transmission efficiency, up to 99.86%. Especially suitable for medium and high-speed high-power transmission.
4. Adapt to high temperature (-80+300) and harsh environments, and can be in shock, vibration, safety, and dynamic conditions.
5. Simple structure, lightweight, small size, convenient assembly, and disassembly. Without moving the machine can be disassembled (with intermediate type), with no need for lubrication.
6. Accurately convey the rotational speed, the operation has not turned bad, can be used for the transmission of precision machinery.

JM series diaphragm flexible coupling is widely used in the machinery and equipment industry, metallurgy, mines, petroleum, chemical, electric power, shipbuilding, lifting transport, textile, light industry, agricultural machinery, printing machinery, and water pump, fan, etc. in the transmission of power machine.

♦Detailed Pictures

♦Basic Parameter and Main Dimension

NO  Tn    /N·m Tmax  /N·m    [n]  /r·mi -1     d  (H7)   D   C  N·m/rad t     I  kg·m 2  ≈   m  /kg  ≈ Y J,J1,  Z L L L L1 JMI1 25 80 6000 14 32 – J1  27 Z1 20 35 90 1×10 4 8.8 0.0007 1 16,18,19 42 30 20,22 52 38 JMI2 63 180 5000 18,19 42 – 30 45 100 1.4×10 4 9.5 0.001 1.3 20,22,24 52 38 25 62 44 JMI3 100 315 5000 20,22,24 52 – 38 50 120 1.87×10 4 11 0.0571 2.3 25,28 62 44 30 82 60 JMI4 160 500 4500 24 52 – 38 55 130 3.12×10 4 12.5 0.0037 3.3 25,28 62 44 30,32,35 82 60 JMI5 250 710 4000 28 62 – 44 60 150 4.32×10 4 14 0.0083 5.3 30,32,35,38 82 60 40 112 84 JMI6 400 1120 3600 32,35,38 82 82 60 65 170 6.88×10 4 15.5 0.0159 8.7 40,42,45  ,48,50 112 – 84 JMI7 630 1800 3000 40,42 112 112 84 70 210 10.35×10 4 19 0.571 14.3 45,45,50  ,55,56 – 60 142 107 JMI8 1000 2500 2800 45,48 112 112 84 80 240 16.11×10 4 22.5 0. 0571 22 50,55,56 – 60,63,65,70 142 107 JMI9 1600 4000 2500 55,56 112 112 84 85 260 26.17×10 4 24 0.1415 29 60,63,65  ,70,71,75 142 – 107 80 172 132 JMI10 2500 6300 2000 63,65,70  ,71,75 142 142 107 90 280 7.88×10 4 17 0.2974 52 80,85,90,95 172 – 132 JMI11 4000 9000 1800 75 142 142 107 95 300 10.49×10 4 19.5 0.4782 69 80,85,90,95 172 – 132 100,110 212 167 JMI12 6300 12500 1600 90,95 172 – 132 120 340 14.07×10 4 23 0.8067 94 100,110  ,120 ,125 212 167 JMI13 10000 18000 1400 100,110  ,120,125 212 – 167 135 380 19.23×10 4 28 1.7053 128 130,140 252 202 JMI14 16000 28000 1200 120,125 212 – 167 150 420 30.01×10 4 31 2.6832 184 130,140,150 252 202 160 302 242 JMI15 25000 40000 1120 140,150 252 – 202 180 480 47.46×10 4 37.5 4.8015 263 160,170,180 302 242 JMI16 40000 56000 1000 160,170,180 302 – 242 200 560 68.09×10 4 41 9.4118 384 190,200 352 282 JMI17 63000 80000 900 190,200,220 352 – 282 220 630 101.3×10 4 47 18.3753 561 240 410 330 JMI18 100000 125000 800 220 352 – 282 250 710 161.4×10 4 54.5 28.2033 723 240,250,260 410 330 JMI19 160000 200000 700 250,260 410 – 330 280 800 79.3×10 4 48 66.5813 1267 280,300,320 470 380

♦Other Products List

Transmission Machinery  Parts Name	Model
Universal Coupling	WS,WSD,WSP
Cardan Shaft	SWC,SWP,SWZ
Tooth Coupling	CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK
Disc Coupling	JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling	LM
Chain Coupling	GL
Jaw Coupling	LT
Grid Coupling	JS

♦Our Company

HangZhou CZPT Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

 

♦Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly → Packing→ Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.

♦FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3: How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have a very good price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.

Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A: T/T.  

♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

How does a flexible coupling help in power transmission efficiency?

Flexible couplings play a crucial role in improving power transmission efficiency in various mechanical systems. Here are the ways in which flexible couplings contribute to enhanced efficiency:

• Misalignment Compensation: In real-world applications, it is challenging to achieve perfect alignment between shafts due to manufacturing tolerances, thermal expansion, or external forces. Flexible couplings can accommodate both angular and parallel misalignments between the driving and driven shafts. By doing so, they ensure that the torque is transmitted smoothly and efficiently despite misalignment, reducing power losses due to misaligned shafts.
• Vibration Damping: Vibrations in mechanical systems can lead to energy losses and premature wear of components. Flexible couplings with vibration-damping properties can absorb and dampen vibrations generated during operation. By reducing the transmission of vibrations, these couplings help to maintain power transmission efficiency and extend the lifespan of connected equipment.
• Shock Load Absorption: During start-up or sudden changes in operating conditions, equipment may experience shock loads. Flexible couplings are designed to absorb and cushion these shock loads, preventing sudden impacts on the system. By minimizing the shock load’s effect, flexible couplings contribute to smoother power transmission and reduced stress on components.
• Torsional Stiffness: While flexible couplings allow for misalignment compensation, they still exhibit a certain degree of torsional stiffness. This stiffness ensures that the majority of the torque is efficiently transmitted from the driving to the driven shaft, minimizing power losses due to deformation or bending of the coupling.
• Reduced Friction and Wear: Flexible couplings typically have a simple design with fewer moving parts. This simplicity leads to reduced friction and wear compared to more complex coupling types. Lower friction means less energy dissipation, resulting in improved power transmission efficiency.
• Compatibility with Various Applications: Flexible couplings come in a wide range of designs and materials to suit different applications. Whether it’s high-speed machinery, heavy-duty equipment, or precision systems, there are flexible coupling options optimized for each use case. Selecting the appropriate coupling for the specific application ensures efficient power transmission.

In summary, flexible couplings enhance power transmission efficiency by compensating for misalignment, damping vibrations, absorbing shock loads, providing torsional stiffness, reducing friction and wear, and offering compatibility with diverse applications. The combination of these features contributes to improved overall system efficiency and helps optimize the performance of mechanical systems.

Can flexible couplings accommodate both radial and axial loads simultaneously?

Yes, flexible couplings are designed to accommodate both radial and axial loads simultaneously, making them versatile for various mechanical systems. The ability to handle these loads is one of the key advantages of using flexible couplings in power transmission applications. Here’s how they manage both types of loads:

• Radial Loads: Radial loads act perpendicular to the shaft’s axis and can arise from forces that are not in line with the shaft, such as belt tension or bearing loads. Flexible couplings can handle radial loads due to their flexibility and ability to bend or deform slightly, redistributing the radial forces and minimizing the impact on the connected equipment.
• Axial Loads: Axial loads act along the shaft’s axis and are common in applications with thrust forces or axial movements. Flexible couplings can accommodate axial loads through their axial flexibility, allowing slight axial displacement without transmitting excessive forces to the connected components.
• Angular Misalignment: Besides radial and axial loads, flexible couplings can also handle angular misalignment between the shafts. Angular misalignment occurs when the shafts are not perfectly aligned, and flexible couplings can compensate for this misalignment, reducing wear and stress on the connected machinery.

By accommodating both radial and axial loads, flexible couplings help prevent premature wear, reduce the risk of equipment damage, and contribute to smoother and more efficient power transmission. When selecting a flexible coupling for an application, it is essential to consider the expected radial and axial loads, as well as the required level of misalignment compensation to ensure optimal performance and longevity of the coupling and the connected equipment.

Can you explain the different types of flexible coupling designs available?

There are several types of flexible coupling designs available, each with its unique construction and characteristics. These designs are tailored to meet specific application requirements and address different types of misalignment and torque transmission needs. Here are some of the most common types of flexible couplings:

• Jaw Couplings: Jaw couplings consist of two hubs with curved jaws and an elastomer spider placed between them. The spider acts as a flexible element and can compensate for angular and parallel misalignment. Jaw couplings are widely used in various industrial applications due to their simple design and effectiveness in handling misalignment and vibration damping.
• Disc Couplings: Disc couplings use thin metallic discs with a series of alternating slits and flanges to connect the shafts. The disc coupling design allows for excellent misalignment compensation, including angular, parallel, and axial misalignment. Disc couplings are known for their high torsional stiffness and precise torque transmission capabilities.
• Gear Couplings: Gear couplings consist of toothed hubs connected by an external sleeve with gear teeth. They are well-suited for applications with high torque and moderate misalignment. Gear couplings offer good misalignment compensation and high torque capacity, making them popular in heavy-duty industrial applications.
• Beam Couplings: Beam couplings use a single piece of flexible material, often a metal beam, to connect the shafts. The material’s flexibility allows for angular and axial misalignment compensation. Beam couplings are compact, lightweight, and provide low inertia, making them suitable for applications with high-speed requirements.
• Bellows Couplings: Bellows couplings consist of a bellows-like flexible structure that connects the two hubs. They can compensate for angular, parallel, and axial misalignment. Bellows couplings are known for their high torsional stiffness and ability to maintain constant velocity transmission.
• Oldham Couplings: Oldham couplings use three discs, with the middle one having a perpendicular slot. This design allows for angular misalignment compensation while transmitting torque between the hubs. Oldham couplings are often used when electrical isolation between shafts is required.

Each flexible coupling design has its strengths and limitations, and the choice depends on factors such as the application’s torque requirements, misalignment conditions, operating environment, and speed. Proper selection of the coupling type ensures optimal performance, efficiency, and reliability in various mechanical systems and rotating machinery.

editor by CX 2023-09-12