The roller chain coupling is a flexible coupling of amazingly simple construction. It consists of a combination of 1 coupling chain and a pair of coupling sprockets. Flexible and strong, the roller chain coupling is suitable for a wide range of coupling applications.
Roller chain coupling can used for the environment which with high temperature, wet and dirty conditions. It is not suitable for the occasion which is in high speed and with strong impact load. Roller chain coupling should working with excellent lubrication and protection cover conditions.
The common chain coupling includes double roller chain coupling, single row roller chain coupling, tooth shape chain coupling, nylon chain coupling. Its scale is compact and its weight is light. But roller chain coupling don’t have high requirement to installation precision.
Generally speaking, it is usually in long service life. Production line equipment for various kinds of frozen food and dehydrated vegetables should transport by stainless steel chain. Roller chains are widely applied to household, industrial and agricultural machinery, includes conveyor, drawing machine, printing machine, automobile, motorcycle and bicycle.
1.Simple structure,easy assembly and disassembly.
2.Light weight,and long service life.
3.Have a certain ability to compensate for installation less precision.
4.Suitable for high temperature,wet and dusty industrial environment.
5.Can not for high speed,violent vibration.
|KASIN No.||Chain Type||d||L||G||S||D||H||C||Weight/Kg||A||B||Casing Weight/Kg|
|3012||06B-2 × 12||12~16||64.8||29.8||5.2||35||45||10.2||0.31||69||63||0.22|
|4012||40-2 × 12||12~22||79.4||36||7.4||35||62||14.4||0.73||77||72||0.3|
|4014||40-2 × 14||12~28||79.4||36||7.4||43||69||14.4||1.12||84||75||0.31|
|4016||40-2 × 16||14~32||87.4||40||7.4||50||77||14.4||1.5||92||72||0.35|
|5014||50-2 × 14||15~35||99.7||45||9.7||55||86||18.1||2.15||101||85||0.47|
|5016||50-2 × 16||16~40||99.7||45||9.7||62||93||18.1||2.75||110||87||0.5|
|5018||50-2 × 18||16~45||99.7||45||9.7||70||106||18.1||3.6||122||85||0.6|
|6018||60-2 × 18||20~56||123.5||56||11.5||85||127||22.8||6.55||147||105||1.2|
|6571||60-2 × 20||20~60||123.5||56||11.5||1/8822 0571 -57152031 Fax: 86~/8822 0571 -57152030
What are the real-world applications of flexible couplings in various industries?
Flexible couplings are widely used in a variety of industries to transmit power and motion between rotating shafts while accommodating misalignments and reducing vibrations. Some of the real-world applications of flexible couplings include:
These are just a few examples of the diverse applications of flexible couplings in various industries. Their ability to enhance power transmission efficiency, accommodate misalignments, and reduce vibrations makes them a versatile and indispensable component in modern machinery and equipment.
Can flexible couplings be used in power generation equipment, such as turbines and generators?
Yes, flexible couplings are commonly used in power generation equipment, including turbines and generators. These critical components of power generation systems require reliable and efficient shaft connections to transfer power from the prime mover (e.g., steam turbine, gas turbine, or internal combustion engine) to the electricity generator.
Flexible couplings play a vital role in power generation equipment for the following reasons:
Power generation applications impose specific requirements on flexible couplings, such as high torque capacity, robust construction, and resistance to environmental factors like temperature and humidity. Different types of flexible couplings, including elastomeric, metallic, and composite couplings, are available to meet the varying demands of power generation equipment.
When selecting a flexible coupling for power generation equipment, engineers must consider factors such as the type of prime mover, torque and speed requirements, operating conditions, and the specific application’s environmental challenges. Consulting with coupling manufacturers and following their engineering recommendations can help ensure the appropriate coupling is chosen for each power generation system.
Can flexible couplings accommodate high torque and high-speed applications?
Yes, flexible couplings can accommodate both high torque and high-speed applications, but the suitability depends on the specific design and material of the flexible coupling. Different types of flexible couplings have varying torque and speed capacities, and it’s crucial to select the right type of coupling based on the application requirements.
High Torque Applications:
Some flexible couplings, such as gear couplings and disc couplings, are designed to handle high torque levels. Gear couplings consist of toothed hubs that mesh with each other, providing a robust and efficient torque transmission. They are commonly used in heavy-duty industrial applications, such as steel mills, mining equipment, and power generation plants, where high torque loads are prevalent.
Disc couplings are also suitable for high torque applications. They use a series of flexible metal discs that can handle significant torque while compensating for misalignment. Disc couplings are often used in high-speed machinery and critical applications where precise torque transmission is essential.
Flexible couplings can also be used in high-speed applications. For instance, certain disc couplings, elastomeric couplings, and grid couplings are capable of handling high rotational speeds. These couplings have low inertia, which means they can respond quickly to changes in speed and provide efficient power transmission at high RPMs.
Elastomeric couplings, such as jaw couplings and tire couplings, are commonly used in various industrial applications, including pumps, compressors, and fans, where both torque and speed requirements are high. They offer good flexibility and damping properties, making them suitable for applications with high-speed variations and vibrations.
When selecting a flexible coupling for high torque and high-speed applications, several factors should be considered:
In conclusion, flexible couplings can indeed accommodate high torque and high-speed applications, but the appropriate coupling type and proper selection are essential to ensure reliable and efficient performance in these demanding conditions.