Product Description
Product Description
| Product name | Coupling Adapter Shaft | |
| Material | carbon steel(cold rolled steel sheet,galvanized steel sheet),stainless steel,copper,brass,aluminum,etc | |
| Surface treatment | All kinds of surface treatment is anodizing, zinc plating, black oxide, chrome plating, powder coating, ect | |
| Size | According to customer’s design or samples | |
| Color | Customized Color |
Product Parameters
Certifications
Packaging & Shipping
Company Profile
| Our company was founded in 2000, specialized in customize springs, axles, screws, plastic/metal stamping parts, CNC machining parts and auto lathe parts. Our main production modes are designing and proofing based on drawings, concepts and samples provided by customers. We provide samples for customers for review, verification and confirmation and then put into production as follows: |
| Our company has 5,000 square CHINAMFG of production workshops and more than 120 employees divided into 4 workshops – spring / stamping / screw / axle: |
| 1) Spring Department: with 20 sets of 502 computer omnipotent machines, 12 sets of computerized compression spring machines and supporting heat treatment / projector / pull pressure test machines. Daily output: 300,000 pieces of profiled springs and 800,000 pieces of compression springs. |
| 2) Stamping Department: with 25 sets of 10T-45T punches, 3 sets of wire cutting machines and a full set of hardware stamping mold equipment. Providing a full set of services, including proofing, molding, design and stamping. Daily output: 1,200,000 pieces of various types of metal stamping parts. |
| 3) Screw Department: with 45 sets of 0# – 2.5# heading / roll machines. Daily output: 3,000,000 pieces of M1.2 ~ M8 3.5MM ~ 120MM plastic and alloy screws, tacks and rivets. |
| 4) Axle Department: with 21 sets of semi-automatic / automatic toy axle machines. Daily output: 2,000,000 pieces of #1.0 ~ #8.0 various axes / rubbing spent axes. |
| Quality Control | Product Technology |
| we stress the concept of “quality is the life of our enterprise”, using the first 3 pieces product inspection and the whole production inspection ways for strict quality control. Following the requests of RoHS and Heavy Element, we send products to the third party notarization institute for internationally recognized inspection, with complete inspection report. Our factory has our own salt spray machines and can test all kinds of metal surface treatment of anti-rust effect, in order to ensure the quality of our products. | our factory has a group of professional engineering and technical personnel in the processes of design and production, providing professional advice, converting the concepts from guests into controlled products and helping customers to solve professional problems and reduce the production costs. Each department has a number of professional chefs, with the most advanced equipment in the industry, improving our efficiency, quality and stability to produce high quality and inexpensive products. |
| Processes | Credibility |
| In the processes of following up samples / production, we have a number of sales personnel who will make all-out efforts and make quality / delivery / price / needs as per your requirements to meet your expectations as far as possible. | In the terms of credibility, we guarantee the quality of our products, adhere to business ethics and keep commercial secrets. |
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2018,sell to North America(30.00%),Domestic Market(30.00%),Western Europe(10.00%),Northern Europe(9.00%),Oceania(5.00%),Southern Europe(5.00%),South America(4.00%),Southeast Asia(3.00%),Eastern Europe(00.00%),Africa(00.00%),Mid East(00.00%),Central America(00.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Hardware Products (Stamping Part,Auto Lathe & CNC Turning Parts,CNC Milling Parts,Spring,Shaft,Fastener)
4. why should you buy from us not from other suppliers?
Our company was established in 2000, with over 18 years manufacture experience. We customize high precision metal fittings. Our specialities are: Metal/Plastic Stamping Parts CNC Machining Parts CNC Lathe Parts Springs ,nuts ,screw,bolts etc fasteners
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese
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Can Motor Couplings Compensate for Angular, Parallel, and Axial Misalignments?
Yes, motor couplings are designed to compensate for different types of misalignments, including angular, parallel, and axial misalignments. The ability to accommodate misalignment is a key feature of motor couplings, and various coupling types offer different levels of misalignment compensation:
1. Angular Misalignment:
Angular misalignment occurs when the motor and driven equipment shafts are not perfectly aligned in the same plane, causing an angle between them. Motor couplings, especially flexible couplings, can effectively compensate for angular misalignment. Flexible couplings like jaw couplings, beam couplings, and oldham couplings can tolerate angular misalignment to a certain extent while transmitting torque smoothly.
2. Parallel Misalignment:
Parallel misalignment happens when the motor and driven equipment shafts are not perfectly aligned along their axis, leading to offset displacement. Flexible couplings, such as bellows couplings and disc couplings, are well-suited to accommodate parallel misalignment. These couplings can maintain good misalignment tolerance while providing high torsional stiffness for efficient torque transmission.
3. Axial Misalignment:
Axial misalignment occurs when there is a linear offset between the motor and driven equipment shafts along the axis. For some flexible couplings, a limited amount of axial misalignment can be tolerated. However, specific coupling types, such as self-aligning ball bearing couplings, are more suitable for handling higher levels of axial misalignment.
It is important to note that while motor couplings can compensate for misalignment, they have their limits. Excessive misalignment can lead to premature wear, reduced efficiency, and potential coupling failure. Proper alignment during installation and regular maintenance are essential to ensure the coupling’s misalignment compensation remains effective over time.
When selecting a motor coupling, consider the type and amount of misalignment expected in your application. Choose a coupling that offers the required level of misalignment compensation, ensuring smooth power transmission and extending the lifespan of the coupling and connected components.
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Specific Safety Precautions When Working with Motor Couplings
Working with motor couplings involves handling mechanical components and power transmission systems, which can pose certain safety risks. It is essential to follow specific safety precautions to prevent accidents and ensure the well-being of personnel. Here are some safety measures to consider:
1. Lockout/Tagout Procedures:
Prior to any maintenance or installation work on motor couplings, follow lockout/tagout procedures to isolate the power source and prevent accidental startup. This ensures the motor and equipment are de-energized, reducing the risk of electrical hazards.
2. Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment, including safety goggles, gloves, and steel-toed shoes, when working with motor couplings. PPE provides protection against potential hazards such as flying debris or pinch points.
3. Proper Lifting Techniques:
When handling heavy couplings or equipment, use proper lifting techniques to avoid strain or injury. Seek assistance if needed to lift and position larger components safely.
4. Inspect Coupling Condition:
Before any work, inspect the coupling for signs of wear, damage, or misalignment. Do not work with a damaged coupling, as it may compromise system integrity and safety.
5. Avoid Excessive Force:
Avoid applying excessive force or using tools that are not appropriate for the job when installing or removing couplings. Excessive force can lead to component failure or personal injury.
6. Follow Manufacturer Guidelines:
Adhere to the manufacturer’s guidelines and instructions during installation, maintenance, and troubleshooting processes. Manufacturer recommendations are designed to ensure safe and proper operation.
7. Regular Inspection and Maintenance:
Implement regular inspection and maintenance schedules for motor couplings and associated equipment. Identify and address any issues promptly to prevent potential hazards or failures.
8. Keep Work Area Clean:
Keep the work area clean and free of clutter. A tidy workspace reduces the risk of accidents and improves overall efficiency.
9. Avoid Contact with Rotating Components:
When the motor is energized, avoid contact with rotating coupling components to prevent injury. Ensure the system is de-energized during maintenance tasks.
10. Training and Competence:
Ensure that personnel working with motor couplings are adequately trained and competent in the procedures and safety measures related to coupling installation, maintenance, and operation.
By following these safety precautions, you can minimize risks and create a safer working environment when handling motor couplings and associated power transmission systems.
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How to Diagnose and Fix Common Issues with Motor Couplings
Diagnosing and fixing common issues with motor couplings is essential to ensure optimal performance and prevent equipment failures. Here are steps to diagnose and address common coupling problems:
1. Visual Inspection:
Perform a visual inspection of the motor coupling regularly. Look for signs of wear, cracks, or any visible damage. Check for proper alignment and coupling installation.
2. Vibration Analysis:
Use vibration analysis to identify abnormal vibrations in the coupling or connected machinery. Excessive vibration can indicate misalignment, damaged coupling elements, or worn components.
3. Check for Misalignment:
Verify the alignment between the motor and driven equipment shafts. Misalignment can lead to coupling failure and increased stress on the machinery. Adjust the alignment if necessary.
4. Listen for Unusual Noises:
Listen for any unusual noises during motor operation, such as rattling or grinding sounds. Unusual noises may indicate a loose coupling or damaged components.
5. Inspect Coupling Fasteners:
Check the tightness of coupling fasteners, such as bolts or set screws. Loose fasteners can lead to misalignment and coupling slippage.
6. Lubrication:
If the coupling requires lubrication, ensure it is adequately lubricated. Lack of lubrication can cause increased friction and wear, leading to premature failure.
7. Replace Damaged Components:
If you find any signs of damage or wear during inspection, replace the damaged coupling elements promptly. This may include replacing elastomeric inserts, worn gear teeth, or other damaged parts.
8. Verify Torque Limiting (if applicable):
If the coupling has torque-limiting features, check that they are functioning correctly. These features protect the motor and equipment from overload situations.
9. Monitor Coupling Performance:
Regularly monitor the coupling’s performance to detect any changes or issues early on. Continuous monitoring can prevent more severe problems and reduce downtime.
10. Seek Professional Help:
If you are unsure about diagnosing or fixing a coupling issue, consider seeking assistance from a qualified technician or engineer.
By conducting regular inspections and addressing any problems promptly, you can extend the lifespan of the motor coupling and maintain the efficiency and reliability of the entire power transmission system.
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editor by CX 2024-05-09
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